BETHESDA, MD— Lithium (Li-ion) batteries, used to power plug-in hybrid and electric vehicles, show overall promise to “fuel” these vehicles and reduce greenhouse gas emissions but there are a few areas for improvement to reduce possible environmental and public health impacts, according to a “cradle to grave” study of advanced Li-ion batteries conducted by Abt Associates for the U.S. Environmental Protection Agency (EPA). 

 

The study, carried out through a partnership with EPA, the U.S. Department of Energy (DOE), the Li-ion battery industry, and academicians, was the first life cycle assessment (LCA) to bring together and use data directly provided by Li-ion battery suppliers, manufacturers, and recyclers.  Its purpose was to identify the materials or processes within a Li-ion battery’s life cycle that most contribute to impacts on public health and the environment, so that battery manufacturers could use this information to improve the environmental profile of their products, while the technology is still emerging.  It also sought to evaluate the potential impacts of a nanotechnology innovation (i.e., a carbon nanotube anode) that could improve battery performance.

 

“It is well established that Li-ion batteries for electric vehicles are definitely a step in the right direction from traditional gasoline fueled vehicles and nickel metal-hydride automotive batteries, but some of the materials and methods used to manufacture them could be improved,” said Jay Smith, an Abt senior analyst and co-lead of the LCA.  “For example, our study showed that the batteries that use cathodes with nickel and cobalt, as well as solvent-based electrode processing, show the highest potential for environmental impacts, like resource depletion, global warming, and ecological toxicity, and human health impacts--primarily resulting from the production, processing, and use of cobalt and nickel metal compounds, which can cause adverse respiratory, pulmonary, and neurological effects in those exposed.”  Smith added that there are viable ways to reduce these impacts, including cathode material substitution, solvent-less electrode processing, and recycling of metals from the batteries. 

 

In terms of battery performance, Smith said that “the nanotechnology applications that we assessed were single-walled carbon nanotubes (SWCNTs), which are currently being researched for use as anodes as they show promise for improving the energy density and ultimate performance of the Li-ion batteries in vehicles.  What we found, however, is that the energy needed to produce the SWCNT anodes in these early stages of development is prohibitive.  Over time, if researchers focus on reducing the energy intensity of the manufacturing process before commercialization, the overall environmental profile of the technology has the potential to improve dramatically.” 

 

The LCA results and methodology are described in detail in the EPA/Abt report, “Lithium-ion Batteries and Nanotechnology for Electric Vehicles: A Life Cycle Assessment,”   The research for the LCA was undertaken through the Lithium-ion Batteries and Nanotechnology for Electric Vehicles Partnership, which was led by EPA’s Design for the Environment Program in the Office of Chemical Safety and Pollution Prevention and Toxics, and EPA’s National Risk Management Research Laboratory in the Office of Research and Development.  The Partnership also included industry partners (i.e., battery manufacturers, recyclers, and suppliers, and other industry groups), the Department of Energy’s Argonne National Lab, Arizona State University, and the Rochester Institute of Technology.

 

Abt Associates is a mission-driven, global leader in research and program implementation in the fields of health, social and environmental policy, and international development. Known for its rigorous approach to solving complex challenges, Abt Associates was ranked as one of the top 20 global research firms in 2011 and also named one of the top 40 international development innovators.  The company has multiple offices in the U.S. and program offices in nearly 40 countries. www.abtassociates.com

 

  

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